Port Injection causing engine failure

Does PI cause engine failures due to lean conditions on factory DI cut?


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    38
Nov 5, 2016
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Not sure how to take it? I would assume your best bet would be to take it as the joke that it is. As for people saying PI is blowing up their motors. Its not, for the people that want to run DI only as its much more efficient you can. If you want me to sit here, and explain merits of a system I built almost 4 years ago, when people are just now starting to figure out that I knew what I was talking about. Just go back to any of 10-15 threads where I explain the merits. Or how we are making 850WHP with turbos that absolutely shouldn't make that because of how efficient DI only is. Lots of reasons. This thread is about how PI is blowing up motors, its not. Poor tuning is blowing up motors
 
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DennisKing

Specialist
Nov 5, 2016
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Apparently someone rated my post "poor spelling". How funny.

I wasn't sure about the joke Tony, but you're correct. Batch firing with cheap controllers is a failure recipe.

Your pump setup was never a surprise to me given your diesel background. I'm just surprised that no one else has brought a competitive piece to market.

The only reason for my last post was it was confusing. It's a perfect time for you to downplay PI and talk up your product.
 

doublespaces

Administrator
Oct 18, 2016
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Apparently someone rated my post "poor spelling". How funny.

I wasn't sure about the joke Tony, but you're correct. Batch firing with cheap controllers is a failure recipe.

Your pump setup was never a surprise to me given your diesel background. I'm just surprised that no one else has brought a competitive piece to market.

The only reason for my last post was it was confusing. It's a perfect time for you to downplay PI and talk up your product.

The Bad Spelling and Dumb reactions are on the right side of the screen, sometimes they get pressed when right handed people scroll down the page. If you click on it, you can see who it was, but I have a solution coming for this.

@roywillems
Probably a mistake, it can be un-done though.
 

dyezak

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May 4, 2017
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@Tony@VargasTurboTech something to remember is that when you are 4y ahead of the curve you lose touch with the consumer. Not everyone has had the opportunities you have with pushing boundaries early. Good tuning is really still only 2y old. And hardware has historically been ahead of the software.

Personally I had 2 335's and sold the last one in 2011 due to horrible tuning capabilities back then. I tried the JB4, the Proceed, and the COBB. At the time COBB kept dicking us around with releasing TunerPro so I gave up. An average consumer like me just couldn't do much of anything without fueling and tuning options.

Fast forward to 2017 and I decided to see what was cooking in the N54 world. I was shocked...MHD, single turbos, fuel options, transmission upgrades, etc. It was interesting...so I bought a couple 335's again to play with.

And to the majority of the community, these things are new...so the idea to search your posts 4-5y ago isn't the first thing that comes to mind. And then where do you search, which of the 5 forums was it posted on? And was it one of the forums that constantly edits posts and revises history.......not like that doesn't happen, we both know it does.

Just be patient with us as we all catch up.....
 

roywillems

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May 18, 2017
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The Bad Spelling and Dumb reactions are on the right side of the screen, sometimes they get pressed when right handed people scroll down the page. If you click on it, you can see who it was, but I have a solution coming for this.

@roywillems
Probably a mistake, it can be un-done though.


Its always me haha, im sorry again for my scrolling fingers.
 
Oct 24, 2016
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Scottsdale, AZ
It's a perfect time for you to downplay PI and talk up your product.

PI has a place, it's not black/white DI is GOOD and PI is BAD; we use PI often on our cars. DI is more efficient and safer on the current ECU/Tune states, and of course we like it better, but PI is not inherently insufficient or bad. Implementation is key.

Chris
 

langsbr

Captain
Apr 5, 2017
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I'm conflicted - most everyone says PI isn't the issue, bad tuning is the issue. V8bait showed that misfires could cause an issue, and be detrimental. I doubt that everyone is saying that anyone that experiences misfires has a bad tuner - if that's the case there are a lot of terrible tuners and people are buying aftermarket coil setups to cover it up. I doubt that is the case. So, rather than say PI isn't the problem, bad tuners are - what about just saying that PI is inherently risky, and one must accept that risk, since misfires can and do happen on the best of tunes.
 
Oct 24, 2016
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Scottsdale, AZ
Lets remain calm. If you implement PI on a reasonable tune with reasonable goals, misfire or not, you're not likely going to blow anything up. The harder you push, and the less experienced you (and your tuner) are, the more likely you'll have a bad day. With or without PI.
 

Sixbanger

Specialist
Jun 20, 2017
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Back on topic- here is a screenshot of a log from someone I'm tuning. He's OEM turbo's with PI on full E85. Factory coils with 0.022" gap and we just got him to around 21psi (pretty much maxed factory TMAP). His HPFP is 1500psi or higher, LPFP is 70psi+, no timing corrections, fuel trims generally good without significant deviation, AFR is flat on all previous logs around 12.2:1 or so. Stock turbo car in great shape with ~30k miles it logs great.

With the higher boost on this map, he encountered a misfire. Half way through the pull, he got a code for Cylinder 2 misfire. It was during a datalog so this is a picture of what happens with a misfire with PI, with everything else running perfectly:

View attachment 5723

You can see the initial misfires in bank 1 (housing cyl 2), circled. In a misfire, the air doesn't combust and shows as a lean spike. After a few of these, the car throws the code and goes into open loop, seen when fuel trims both go to zero. This causes an E85 car to run lean generally, as seen by both banks being much leaner than target in the 12's. But, since cyl 2 is shut off fully, you can see bank 1 is much leaner than bank 2. 14:1 vs 18:1, and cylinder 2 is likely MUCH leaner than that, since PI is still flowing.

Now is this dangerous? Doubtful for this car. Full E85 at that lean of a mix is probably not going to ignite to begin with, especially with lowly stock turbo's. But make this 28psi with hybrids, an E50 mix, or any other set of conditions and I would be a little worried about this. The PI makes the other 5 cylinders a little safer during the open loop event, but not the offending cylinder.

Any other ideas? I've seen this a few times. I do believe it has claimed at least 2 or 3 motors of those really pushing things, maybe more. I do not say this to scare people from PI... just the way I interpret the nuances of many logs I've seen. 98% of the time PI works great, it's a cheap and effective solution etc. Stay away from misfires and you're good.


Funny, I asked you back in July if you could tune my car. You replied with some bullshit line, and told me you weren't familiar with the N54. Here you are justifying PI in this case. Indeed, the internet is a crazy place lol.
 

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The Convert

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Jun 4, 2017
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Funny, I asked you back in July if you could tune my car. You replied with some bullshit line, and told me you weren't familiar with the N54. Here you are justifying PI in this case. Indeed, the internet is a crazy place lol.
Maybe he just didn't want to tune for you and was trying to be polite?
 

Sixbanger

Specialist
Jun 20, 2017
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Maybe he just didn't want to tune for you and was trying to be polite?

Oh please lol. Basic jb4/MHD backend flash tune with E85. Nothing out of the ordinary here. To be lied to like that is terrible.
 

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langsbr

Captain
Apr 5, 2017
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This isn't as silly as it seems. V8 Bait is a very well known STI. I was thinking Justin may have been him as well. It's only the fastest STI in the country running 8s. I think his name is CJ though.
 

V8bait

Lieutenant
Nov 2, 2016
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I retired my LS1tech SN when I joined the BMW world. I remember seeing my SN on a license plate in Colorado once and thought it was fitting for a small displacement 6 banger with magic exhaust fans. Mystery solved it would seem.

Anyway my on-topic contribution here is despite the issues with supplemental fuel I do agree that it's generally tuning that blows the motor, not the PI. People pushing hybrids to 30psi and ST's to 36psi with questionable maintenance and a canned flash hoping a magic box will save them, or a canned flash hoping the DME will save them, are asking for trouble. But it's still something to be aware of.
 

TEC

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Jun 15, 2017
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Anyway my on-topic contribution here is despite the issues with supplemental fuel I do agree that it's generally tuning that blows the motor, not the PI. People pushing hybrids to 30psi and ST's to 36psi with questionable maintenance and a canned flash hoping a magic box will save them, or a canned flash hoping the DME will save them, are asking for trouble. But it's still something to be aware of.

As you know, even with the best tuning and the most up to date engine maintenance you can have things go wrong (read:misfires)...anyone that has been to the track knows this. There has to be something in place to save them. The question is then what is the solution to save the motor in these instances. It doesn't sound like the current options for PI are the best solutions.
Maybe someone will develop a controller that links with the DME to control the injectors and instantly shut them down in case of a misfire. Outside of that it looks like I will be ponying up the $5k for the Syvec when it comes time for additional fueling.
 
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