I like and have used meth, it is wonderful. Nazi dope FTW. Can't ever forget that taste. While I have never run very high PSI meth here are my thoughts:
Fluid is not compressible(with what we are talking about) so you need a lot of force to generate high pressures. The higher the pressure, the greater chance of a leak and more strain on everything in the system(in theory).
There is no low pressure high pressure meth pump here. We are not going from 82psi LP to 3200 psi HP. I think what you want already exists on the market. An adjustable meth pump. As long as the meth is fully atomizing I don't see how 2x the PSI will help much as long as you have sized your nozzles correctly to your CC flow goal after compensating for peak boost. They make much higher PSI meth pumps than 160psi mind you. I would check before running 1000psi with whatever FAV, flow sensors, etc. you use.
http://www.aquamist-direct.com/806-582-replacement-160psi-water-pump-for-hfs-2-3-4-6/ <--I run aquamist so it is what I am familiar with but I am sure there are other pumps that are similar. The pump can be adjusted to over 280 psi. 3000CC/min pump.
Power obeys the I/square law. If the bypass pressure is increased from 160psi to 250psi, the average current draw will increase from 7A to 11A. Power dissipation will be more than doubled. Using the I^2 R formula, the power will effectively increase from 49W to 121W under the same load (R). Power increase is proportional to operation temperature rise, the pump will run much hotter. Aquatec (manufacturer) advise against pressure over 180psi for long term reliability.
No one is running 90psi on an n54 and needs to compensate for it. Most are 20-30psi.
Selecting the correct jet or jets for the required flow:
- Calculate the "true" pressure by subtract the 160psi pump pressure by the "boost" pressure
- Select the jet or jets from "true" pressure from the chart below (compensated).
- Always pick the next size up or allow 10-15% more to allow more headroom.
For longevity they want the pumps to run under 180 psi. Dead head pressure vs. real life are different. So I agree and assume a 150psi - boost for an ideal nozzle. 20psi would be the 130 psi line. That is how I size my nozzles. If anyone has better logic let me know. You can always just flow your system and see what it really makes per min per nozzle.
http://www.aquamist-direct.com/806-401-twin-fav-direct-port-bundle-option/ <-- Just run a twin tank twin pumps if you need more flow and match your PSI exactly with the adjustable pump. Twin FAvs to your distro block. Run two 1500CC or 3000cc AM pumps at whatever PSI you want. Should be more than enough meth flow for an n54 and let you play around all you want with high PSI injection and have all the headroom you want.
100% methanol: 20-25% methanol/fuel ratio or 1.5-2cc per BHP. 600whp would be say ~700 BHP so aquamist says I should be running 1050cc - 1400cc of meth + 93 octane. I run roughly a 1000-1100CC in my CP with two nozzles last I checked and did the math. I should probably switch to direct port at some time but I think I am done with spending money on this platform. Once you go above 600whp you will need the larger 3000cc pump or two 1500cc pumps. Personally the single larger 3000cc pump probably makes the most sense.
I also do not see the need for a 3/8 line for meth. That is pretty large. Roughly 2x the size I would think you would need. You would have to step it down anyways at your flow sensor and FAV most likely unless there are some that accept a 3/8 line.
If you are running 160cc x 6 plus 320cc x1 in your CP before the TMAP that puts you at ~1320cc of meth flow. What whp are you aiming for? 1320 is basically at the max for a 1500cc pump. If you need more flow you need a larger pump or more of them. You are really going to want to flow test your system and measure each nozzle to make sure your pump is healthy and everything is flowing the exact identical correct amount before installing into your manifold for DP. DP is not nearly as forgiving as CP meth. Just run the pump for a min and make a quick test rig for the 6 nozzles. Last thing you want is an issue with your DP meth set up.
Does this make sense? Always happy to have a discussion about meth.