Project STFU X5

TwinTurboWagon

Corporal
Nov 7, 2016
223
241
0
San Diego
I love the power, efficiency, reliability, and versatility of my diesel X5 but it's not perfect. My biggest complaints revolve around the poor ride quality and interior noise; the crackling, banging, and booms were driving me crazy and could really be an annoyance on an otherwise pleasant driving experience.

With the ride quality I experimented with a few different spring/strut combos and gains in ride quality were always marginal. I like my vehicles to have a clean stance with flush fitment and without excessive fender gap, that's just the way it is. After running Koni Red struts paired with Eibach springs I made the jump to KW V3s which I knew I would finally arrive at, I run them on my other vehicles and have been very pleased. They are an upgrade on the X5 but still not quite what I was hoping for in terms of comfort. I have them set to factory recommended settings which I haven't played around with, but will later. The ride is fairly firm but what really stood out is the transfer of sound when hitting stuff. The *bangs* and *booms* when hitting gaps in the road was really shocking.

This led me down the path of trying to silence and minimize the intrusion of these noises into the cabin and therefore, sound deadening. I have done a bit of this back in the day when I had 2 12" Image Dynamics subs in my E39 M5. I am still a bass-head at heart but am not willing to sacrifice the cargo area storage in the X5 like I was with my M5. With the M5 I used some constrained layer dampener (CLD) tiles from the now retired SoundDeadenerShowdown.com to keep trunk rattle to a minimum.

Flash forward to latter 2022 and sound deadening products have evolved into more refined, easier to work with, options for silencing the transfer of sound in different ways.

The products I used were:
Kilmat 80mil butyl/aluminum sheets
Noico Red 315mil and Siless 315 and 157 mil closed cell foam
JVCC Polyester felt tape (1mm x 3/4" x 75ft)
Various foam/rubber weather stripping for door seals.

80% of this project was installing the Kilmat all places I had access to. I understand the Kilmat (CLD tiles) are mainly for absorbing vibrations and turning the sound into heat and originally I read you only need 30-40% coverage on flatter metal surfaces to be effective. However when seeing modern installs from "professionals" they cover all surfaces. Considering the amount of work to gut the interior I figured I would error on the side of excessiveness to cover everything, even if it meant more product and a longer install time.

The E70 has a pretty thick foam under he carpet and the interior tolerances are tight so there isn't always room to install the closed cell foam, it was mainly added on the doors, cargo area, rear roof, and B/C/D pillars.

Installing the felt tape was a bit tedious but really makes a big difference. With the interior torn apart I applied the tape to all areas where plastic trim pieces made contact with each other.

My wife's 4M Q7 was a big inspiration for this project since the Audi has excellent sound insulation and cabin isolation in general. Both the Q7 and my in-laws X7 have robust weather stripping around the edge of the door, the X5 only had weather stripping around the inner seal (closer to the interior door sill as opposed to the outer edge of the door which seals between door when they are shut). I decided to copy this as much as I could on the X5, the thought is adding weather stripping between the doors gaps would help eliminate possible wind noise and also help dampen the door when being shut/slammed.

So this was the scope of the project. I will continue to add deadening when I can, like felt tape on dash trim or add more Kilmat on the firewall if I pull the dash or engine, or on the transmission tunnel / underside of the floor with the trans, driveshaft, etc. removed.

I am very happy with the results so far. Unfortunately I didn't take any DB reading so I don't have any quantitative before/after data but the X5 has a more "solid" feel and sound to it. There is still noticeable wind/road noise and in this regard it doesn't match the absolute isolation my wife's Q7 offers but I'm OK with this since a little road/wind noise isn't that annoying. It was the creaks, bangs, and booms which were the main objective and they are definitely muted.

My favorite part of this project is the sound of the doors when being opened and shut. With the added weather stripping, Kilmat, and foam they now offer a vault like *fffump* which is much more solid than both the Q7 and X7. Honestly the door sound is now similar to high end luxury vehicles like Merc S-class, Bentley, RR. It's just so good IMO.

The project was a lot of work but offered a lot of reward. The disassembly, cleaning, prep, installation, and reassembly just takes time, now way around it. You can do it in sections which helps break up the project. Ex, I first did the rear tailgate and some cargo area, did the doors in a second wave, and when I did the interior floor that turned into doing the floor, roof, pillars, firewall etc. since it makes sense to knock all of those out with the interior gutted.

Here are some pics!
Evan


Rear wheel wells
nYg7-FeRb-B-rv8h4peMqPo7Q=w1239-h929-no?authuser=0.jpg

AL9nZEXGtRZi8vYKvhcBe0tiq0rTszJzsklhkhvObegtPODdYHXzJl2xNJXfGfrx9jdp9jdIPTv40axdrj0SP9bG_GFtI3G2Ms_INuRYgXIy5qRn_SfkGIiEswAbXDN8B_waKs84Gl79kdx3_nBIYC-ec_OSqQ=w1239-h929-no


Outer door weather stripping
Before
zSEYEmgF5nI3GC5bgpRZzcc-Q=w1239-h929-no?authuser=0.jpg


After
znCCB11ejrBkrapXT9wLJXoDA=w1239-h929-no?authuser=0.jpg

0c2QF602P-KFEZWvxkxz70t7g=w1239-h929-no?authuser=0.jpg


Inner door weather stripping just around door panel
EWHbgrM-KvNMG83FC21wq0now=w1239-h929-no?authuser=0.jpg

t502DKuNSg5KyQ_fH044D1TSA=w1239-h929-no?authuser=0.jpg


Before/After inside view
MbzO68CyzlM2ZJKHcom1E85Fg=w1239-h929-no?authuser=0.jpg

OOqNk30Q6TzQ9SbuYVJmsl3eg=w1239-h929-no?authuser=0.jpg


Rear hatch
374Y7pc1Lwvm1v0-Z3kNkAw0g=w1239-h929-no?authuser=0.jpg


Rear seats out
wQxw8f7nwBAUdujmHUhhD-5JA=w1239-h929-no?authuser=0.jpg


Treasure hunt
tGcklT0lbEAOISDE_S9GR1v1g=w1239-h929-no?authuser=0.jpg


Heavy seats
7MQ2Tf-S4KHdc_bFQB0cC3hXg=w1239-h929-no?authuser=0.jpg

imOKFJTMO29Eaunij-xg48j0A=w1239-h929-no?authuser=0.jpg


Cargo time
GHmPdkLmNyCpgFwjN68AVVxvw=w1239-h929-no?authuser=0.jpg


Wiring harness and foam pulled back
ugCWlT_u5oe-dAiXYQOOWz2CQ=w1239-h929-no?authuser=0.jpg


After
HdAQjLFSwRtZRcibNWicecitg=w1239-h929-no?authuser=0.jpg

CCU-H2LvQcqiDsqmxjuRRWAKA=w1239-h929-no?authuser=0.jpg


C and P pillar getting Kilmat
-GNsm70ryT_sd-9oCQZ9AiCTw=w1239-h929-no?authuser=0.jpg


D pillar + closed cell foam
j6011Ft1po-VLQLcFHGUkX5bQ=w1239-h929-no?authuser=0.jpg


B pillar
tsJOnGh_8-3cQgtpdYPy0Fmlg=w1239-h929-no?authuser=0.jpg

0cGBbWtLss5w8J2-S2pepl2HQ=w1239-h929-no?authuser=0.jpg


B pillar trim
ENndiOF9VSuSdWyZq7b-nEPtw=w1239-h929-no?authuser=0.jpg

ORIDat7O4Jokt6RufF4k4Slmg=w1239-h929-no?authuser=0.jpg


Headliner down
2dVuYRWK-NEjNJ0TDJ4pwyU7A=w1239-h929-no?authuser=0.jpg


OEM roof insulation
A5gd1643pYWLlLlM-hcJWCvqA=w1239-h929-no?authuser=0.jpg


Removed
WPr6On6vjXruU-NYn_QrWQXQg=w1239-h929-no?authuser=0.jpg


+ Kilmat
ZVSOOfZc7R3BsFZw4RLsWKkhQ=w1239-h929-no?authuser=0.jpg


+ Foam
CsS_c7XR7UVwlzHoDoJNdN1Xw=w1239-h929-no?authuser=0.jpg


Checked pano roof drains while I was in there (this is how you know I also own an E61) lol
m_gMozOj9_GoOCTXCZ-SifJJQ=w1239-h929-no?authuser=0.jpg
 

TwinTurboWagon

Corporal
Nov 7, 2016
223
241
0
San Diego
Subwoofer ports
YLOLXGkbuElRKlV7FHRjUydew=w1239-h929-no?authuser=0.jpg

wSU94ndQb2E1rVfFO4tnucK4w=w1239-h929-no?authuser=0.jpg


Floor and firewall
TLnElZlTs9G0yMAgV027Sje4w=w1239-h929-no?authuser=0.jpg

Vl_rheyeDQPXt5BITKVrkcl4g=w1239-h929-no?authuser=0.jpg

osySNhzNF4jNLCJTy26jTxuFA=w1239-h929-no?authuser=0.jpg

SLANK0Nvyx2anhvFlhGyFZwTw=w1239-h929-no?authuser=0.jpg

Y3g60QqU0Aro6bFbS64kL-Nzw=w1239-h929-no?authuser=0.jpg


Time to start doing the trim
d46nkpf4p8HUPxkCfzTbTahFA=w1239-h929-no?authuser=0.jpg


You done yet?
KFwJR9lBchyTr6FguZzTONjPA=w1239-h929-no?authuser=0.jpg


Center console was a beast
evToBmlDtAdj_mbsw-CrFfaDg=w1239-h929-no?authuser=0.jpg


One of the biggest culprits for creaks and cracks coming from the cargo area.
U8eN2HyWdZuB2lXEzz-vKn9Gg=w1239-h929-no?authuser=0.jpg

t6RypKserXatsUTHlsWAwy3eQ=w1239-h929-no?authuser=0.jpg

qcqMBCYJI_ekEmYt6OkPD6z9A=w1239-h929-no?authuser=0.jpg

l54VPuwXC4bCeyGecVUXLGdCg=w1239-h929-no?authuser=0.jpg

1ExbHavAc8gn_k-737H1vDMrg=w1239-h929-no?authuser=0.jpg

KcWh77-PUdHFMe--cyjSokZng=w1239-h929-no?authuser=0.jpg


Front seat trim
j4oQHIWa9sRDcBBebuZXkIfUg=w1239-h929-no?authuser=0.jpg

kODeneraN87QJwHBsazf5nUtA=w1239-h929-no?authuser=0.jpg


Doors
aeRbkoV-2YiVdv9bsaZ5rv-vA=w1239-h929-no?authuser=0.jpg


So with an older battery and temps plummeting form the cold snap battery voltage dropped and my FRM module erased itself and consequently my windows wouldn't roll up and I needed to get the X5 out of the garage. I pulled out my DC power supply and found the electrical pins on the actuator so manually roll the windows up. Oliver helped.
5o7q5DeMFzIgjfmWG5AAAPibg=w1239-h929-no?authuser=0.jpg

1BE4aTmzEA1Vtdd1adLfoi0UQ=w1239-h929-no?authuser=0.jpg


Cargo floor
QfH-FyUkj9wm_cqyRxajlGFXg=w1239-h929-no?authuser=0.jpg

HoAIHIXNPixmtLy0xf1JJOylg=w1239-h929-no?authuser=0.jpg
 
  • Like
Reactions: wheela